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电子图书
电子图书名: |
MM440变频器使用大全 |
编者: |
西门子 |
内容简介: |
见介绍 |
所属专业方向: |
变频调速 |
出版社: |
|
来源: |
西门子 |
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1 概况.................................................................................................................................................. 1-1
, d7 Q- `3 a$ T) E) I9 {5 x1.1 MICROMASTER 440 通用型变频器.....................................................................................1-2
/ }; t# R; Z' K1.2 特点.....................................................................................................................................1-2
e4 a/ A9 f9 g% w) `) T, ^2 安装.................................................................................................................................................. 2-1
: G h* s# Q" B/ O, @: E4 w$ I2.1 变频器在长期存放后的安装..................................................................................................2-3( R: S# a1 O; G
2.2 变频器运行的环境条件.........................................................................................................2-45 b1 m* L+ a3 p. m; I: H) c u
2.3 机械安装...............................................................................................................................2-6
2 r6 E* p: c8 }" p2.3.1 外形尺寸为A 型的变频器在标准导轨上的安装方法...........................................2-11
; Z0 ~& N, y7 `" P2.3.2 电子控制箱中选件的安装...................................................................................2-12
j; y7 ]* A$ }1 b2.4 电气安装.............................................................................................................................2-13
% v: S# p6 ?8 X4 z1 Q" B2.4.1 概述....................................................................................................................2-13
" I, O _# g2 e" E" H% F. x2.4.2 电源和电动机的连接..........................................................................................2-14( y l! R7 k" J& i+ F! D# c9 Q
2.4.3 电磁干扰EMI 的防护....................................................................................2-19* y& L* B* n) ~3 b, Y
2.4.4 屏蔽的方法.........................................................................................................2-20
; Z$ A Q! f' a" h; u+ K3 调试.................................................................................................................................................. 3-11 H- l' y' A. B) R6 m/ t! O& y: f
3.1 方框图.................................................................................................................................3-3/ X' g( E" |* n' ~3 p# y R2 I! O3 Q
3.1.1 接线端子的标准设置............................................................................................3-4
, Y! P$ `1 b2 `1 d3.1.2 模拟输入..............................................................................................................3-4
; T% X8 c. ~" L- K$ Z4 m% I) r6 ^3 f3.2 调试方法...............................................................................................................................3-5
# G% A: m. E! Z2 }6 r! c% P" U3.2.1 用状态显示屏SDP 进行调试..........................................................................3-6
' j2 V2 f, ~' s2 f- A4 e3.2.2 用BOP 或AOP 进行调试的简要说明...................................................................3-78 p- J+ i( \( K# y. a
3.2.2.1 用基本操作板(BOP)进行调试...............................................................3-86 C8 `" {5 Y' C# [1 A2 Y
3.2.2.2 用高级操作板AOP 调试变频器....................................................3-11" x% g+ d3 P/ {4 J1 t
3.2.3 BOP/AOP 的调试功能........................................................................................3-11
7 N: R8 n" L) V7 P/ A3.2.3.1 快速调试P0010=1 ......................................................................3-11
% O- a2 F/ @$ i' Z" z) x3.2.4 复位为出厂时变频器的缺省设置值.....................................................................3-14
% R6 f0 g A3 H& H6 Y3.3 常规操作.............................................................................................................................3-15
) L) Q, v4 I& w( \* s4 MICROMASTER 440 的使用............................................................................................................. 4-1. b( s8 G/ Y1 a4 s8 W! C
4.1 频率设定值P1000 ..........................................................................................................4-20 V* U7 i4 V1 O
4.2 命令源P0700 .................................................................................................................4-36 F7 v: M/ i/ A$ r5 F! {1 o
4.3 停车和制动功能....................................................................................................................4-3
/ H% a9 Z! b; S G6 m/ @4 k7 R4.3.1 OFF1....................................................................................................................4-30 x" @/ B$ S* S; B) q( O1 @
4.3.2 OFF2....................................................................................................................4-49 J0 u7 m# R8 \" o
4.3.3 OFF3....................................................................................................................4-4
3 m5 j% |8 w0 d( m4.3.4 直流注入制动.......................................................................................................4-4# m1 v3 @, t: [% G
4.3.5 复合制动..............................................................................................................4-4
7 F- I. u6 Z2 n/ t4.3.6 用外接制动电阻进行动力制动..............................................................................4-5
+ C4 g. Z- \- ~, p3 ~9 J4.4 控制方式P1300 .............................................................................................................4-5$ V5 c7 Q* i' H9 Q& r5 e! L4 O
4.5 MICROMASTER 440 变频器的扩展功能..............................................................................4-64 Q5 V, ]& J& t$ f4 U/ W( o' V" B2 G
4.6 故障和报警...........................................................................................................................4-6
" x- E9 m$ o* O. R目录% i& m/ p6 O7 r2 z2 ]; F
MICROMASTER 440 使用大全 vii7 t6 ^3 o4 u* y8 W @3 J9 i
5 系统参数........................................................................................................................................... 5-1
0 f$ T6 t) K2 b, K; s5.1 MICROMASTER 系统参数的简要介绍.................................................................................5-26 x, J$ [* a6 I4 ^# y2 U" E
5.1.1 访问级..................................................................................................................5-2
0 Z0 A$ U. l+ z0 m8 f4 j( x1 d5.2 参数概览...............................................................................................................................5-3
6 W# c Y9 r3 F# Z5.3 参数表简略形式.............................................................................................................5-4
9 v0 |) {4 o6 }7 X8 q5.4 命令数据组和驱动数据组 - 概览.........................................................................................5-223 x, D$ R; F8 T' c+ u
6 故障的排除........................................................................................................................................ 6-1
4 K8 ^" W6 Q; [ W6.1 用SDP 排障..........................................................................................................................6-24 \# }! }( @0 i- g( u: f% i% S
6.2 利用基本操作面板BOP 排障..........................................................................................6-3
& B6 \4 ?7 `1 H. _4 t% Z6.3 故障信息...............................................................................................................................6-3, ]. g' Q: _" ?8 b. |
6.4 报警信息...............................................................................................................................6-8
) D9 |" Y% V& [* M" J7 O7 MICROMASTER 440 的技术规格..................................................................................................... 7-1
8 x$ s2 G% F) `8 可选件............................................................................................................................................... 8-1
2 H+ `4 {% z1 m0 f/ [8.1 各种独立的选件....................................................................................................................8-1
+ C+ Y/ j1 E( t3 F1 S8.2 各种附属的选件....................................................................................................................8-1
2 s/ c: l- I7 [- D" o( d9 电磁兼容性EMC ......................................................................................................................... 9-1! g0 [$ {7 n! K; H7 e
9.1 电磁兼容性EMC ............................................................................................................9-24 F4 B. b5 P; J3 Q) e+ F! s4 H9 z
9.1.1 自我保证..............................................................................................................9-2
7 |& l8 F/ r/ R: o9.1.2 技术支持文件.......................................................................................................9-26 m" L( {0 t% [. [
9.1.3 EC 形式的试验证书..............................................................................................9-2
% h) {( b- l" Z" M' ]8 |9.1.4 采用的EMC 规范符合新近实施的谐波规程的有关要求.......................................9-28 ^) M8 q J1 ^( `- o& e
9.1.5 EMC 特性的分类..................................................................................................9-35 P! X) y8 L5 m& P, F
10 MICROMASTER 440 变频器的参数................................................................................................ 10-1
6 b3 y5 h) ~+ I2 g2 n10.1 MICROMASTER 440 变频器的系统参数简介....................................................................10-2
$ C! Z" H/ {: ~; K10.2 快速调试P0010=1 .......................................................................................................10-4& K' M/ O8 B- g$ b/ q
10.3 命令和驱动数据组 - 概览....................................................................................................10-5! Y5 ~# c& ?: J, K
10.4 二进制互联输入 - 参数........................................................................................................10-6+ Y+ q/ N/ ?- d# P C
10.5 互联连接输入 - 参数...........................................................................................................10-7
$ }- m5 Z. w2 P, e( Z! L, J2 C10.6 二进制互联输出 - 参数........................................................................................................10-7# C+ O0 f" x4 Q6 p3 w% k- C
10.7 互联连接输出 - 参数...........................................................................................................10-8: e; p! A! V, T4 Y& i
10.8 互联连接/二进制互联输出 - 参数........................................................................................10-9! L& ~9 g' `- v4 o% O' X0 G9 K3 k7 k
10.9 参数的说明.......................................................................................................................10-100 i3 @; \7 }7 R$ T, R
11 功能框图......................................................................................................................................... 11-1
1 i* C( D5 Q! `& m- q: X12 二进制互联连接BiCo 功能......................................................................................................... 12-12 k* t `% k' i7 P# I1 Z
12.1 概述...................................................................................................................................12-2
6 M$ J4 J* U+ o' ~; k# u( P, E12.2 怎样进行BiCO 设置........................................................................................................12-2
# Y6 N# v6 h$ o7 p d: {12.3 BiCO 控制字和状态字的用法..............................................................................................12-4
1 H6 o( C" ^4 M! |# C12.4 BiCO 的连接........................................................................................................................12-5/ i" N( i8 K B( o/ _
13 通讯................................................................................................................................................ 13-1+ V! G& W% G( v2 A+ H
13.1 采用的串行通讯接口...........................................................................................................13-2
; x& K. U9 _8 J( s* c0 h5 X* t13.2 串行通讯的工作情况...........................................................................................................13-28 y3 b- h! J' k
目录
7 C9 _& {5 K) e3 Q Rviii MICROMASTER 440 使用大全; @; j0 `7 z; `- b: T
13.2.1 概述....................................................................................................................13-2
% ^( V$ r }) t+ o$ ?13.2.2 RS485 的排障.....................................................................................................13-3/ f7 d6 A- |) J P& e* h
13.3 采用通用的串行接口协议...................................................................................................13-4
' [: G/ N/ X! y13.3.1 通讯报文的结构..................................................................................................13-4$ D) j: p; e4 t: Y7 G6 H" h: ?( [
13.3.2 USS 协议有关信息的详细说明...........................................................................13-4
3 A% \" U5 z! k3 h13.3.3 有效的数据字符..................................................................................................13-5
% M! x8 k* p. G9 P13.3.4 USS 的任务和应答.............................................................................................13-7
; o$ J/ n; r, y% N x3 v13.3.5 PKW举例.....................................................................................................13-10( d' e6 P; z: e& w0 e; \
13.3.6 PZD 区域过程数据区.................................................................................13-121 w/ h) Y$ Y3 B3 @& T& H
13.3.7 任务报文主站MICROMASTER4 ............................................................13-12/ g# |" b' X' n1 u4 J. \* I7 G
13.3.8 应答报文MICROMASTER4 主站............................................................13-14
! P- ?0 H4 o+ s* K6 M4 c* F7 c: G13.3.9 MICROMASTER4 有关USS 通讯的参数设置..................................................13-160 U4 w& ?$ f3 |# j, u, f( [
13.3.10 基本设定..........................................................................................................13-16
8 P" O |) o( R7 E$ `2 c! y2 f9 G& Y" p% L13.3.11 一般的高级设置................................................................................................13-17" K* y. v5 d% p
13.3.12 较复杂的高级设置............................................................................................13-17' t2 V# x( f" d9 f$ l5 _- k L
13.3.13 与早期MICROMASTER 产品的兼容性............................................................13-18
; i: t7 R1 T$ t( [13.3.14 读出和写入参数................................................................................................13-19
( m$ v$ p6 {. |: |5 ?0 L& c- F13.3.15 广播方式..........................................................................................................13-20
; g8 H; G( D- p2 T% ~1 N) D) I; q* i13.3.16 通过USS 利用BiCo 二进制互联连接........................................................13-20
* k9 v3 v. D3 {, R/ L/ w$ Q13.4 PROFIBUS .......................................................................................................................13-21
, t7 w, A0 X; @13.4.1 概况..................................................................................................................13-213 ~5 y1 Q7 Q* H7 m
13.4.2 PROFIBUS 的使用...........................................................................................13-210 H% ~; O* v7 u Y4 Y0 E6 Z
13.5 PROFIBUS 模板...............................................................................................................13-22
$ s+ ]4 y Z6 g. j13.5.1 PROFIBUS 模板的特点....................................................................................13-22
" N3 S& Z3 p! b/ D- R1 @. ~6 p( T14 高级操作板AOP ........................................................................................................................ 14-1' L) H7 F( F! [0 G5 F! x
14.1 警告和说明.........................................................................................................................14-4
( m. w* Z' V/ K4 ~( W14.1.1 特殊键的功能.....................................................................................................14-4" T y0 Q1 Q. h* s
14.2 应用举例.............................................................................................................................14-5 D2 a, T n6 s2 w, [! m6 N
14.2.1 采用AOP 控制单台变频器.................................................................................14-5
# U; j1 a; \, P% I6 I$ K H# u* W14.2.2 网络的配置RS 485 带控制盘上安装的组合件.............................................14-6
' V! N' l( E$ w4 `: E14.2.2.1 网络控制选择变频器......................................................................14-7
5 i8 u3 z7 A F14.2.2.2 网络控制 广播方式.........................................................................14-71 I+ G! V z1 V! u8 t& g
14.2.2.3 网络控制 PC 方式..........................................................................14-7
" I4 u* m4 ? l3 F14.2.3 参数的读出..................................................................................................14-7" Q) z" |% q6 D( f$ b' T% [
14.2.4 参数的下载..................................................................................................14-9- S6 }( Q+ |0 j# _. H3 P( J
14.2.5 AOP 的参数......................................................................................................14-10+ n1 |1 A7 s) x0 g& D- m
14.2.6 从站方式和 DriveMonitor 的操作.....................................................................14-10
9 P. z r. r h2 D0 r14.2.7 MM3 参数的读出.............................................................................................14-11
\9 ~, x9 G8 }1 f. v/ l/ I# f0 J14.2.8 定时器的操作...................................................................................................14-11# q' m- r, z+ }1 o% h! B- r
14.3 AOP 开始工作..................................................................................................................14-14* ~9 {& M! n/ k& r* k" P: o0 J5 ~% A
14.3.1 接通电源和初始化............................................................................................14-14. N4 z+ t& b; ~; p! [
14.3.2 语言文本的选择................................................................................................14-149 e& c2 k" m1 f7 e
14.3.3 开机帮助...................................................................................................14-15$ t+ H v8 K- ]/ `
14.3.4 常规的操作屏幕................................................................................................14-15
4 o( q; |) e7 a: @* V& A. i14.3.5 主菜单机旁操作方式.................................................................................14-16+ u( B- N5 W7 D1 O5 W3 w
14.3.6 请求等待..........................................................................................................14-179 t8 j2 K0 m( x+ {$ T: U- B. ?
14.4 操作菜单...........................................................................................................................14-17
; l, B$ g$ s1 Q$ s14.4.1 机旁操作方式下的操作.....................................................................................14-17
: \% x! z' Y/ Z6 x) r目录" j1 a9 j2 }7 G6 A+ P
MICROMASTER 440 使用大全 ix. P0 u# m7 U" g+ W
14.4.1.1 通讯故障..........................................................................................14-17
) ]6 Q4 C$ v1 c9 Z14.4.1.2 显示变频器的状态............................................................................14-18$ p+ {! Z8 V" K/ p6 A7 |0 M2 Z$ o
14.4.1.3 变频器类型的检验............................................................................14-18
* A* X6 d% Q* D: R9 f. ]) f z14.4.2 主站方式下的操作............................................................................................14-18
$ O# |1 U. f* c7 y0 p' o5 }14.4.2.1 广播操作方式...................................................................................14-18
$ R0 p! _; T; U# ?+ y3 o2 q14.4.2.2 通讯故障..........................................................................................14-19
' G( j( T2 Y9 `1 m( A6 X( p- U14.5 选择操作方式...................................................................................................................14-191 z; g" C$ _6 T7 Q" U$ P' f' V- N. ?
14.5.1 机旁操作方式...................................................................................................14-20 N: x& J9 A; ]9 y+ y, l, v6 [% |" l
14.5.2 主站方式..........................................................................................................14-20
" Z* `% W& O) l% ?! a* P14.5.3 内部方式..........................................................................................................14-20& r3 H- {9 R2 j) c6 e- S; _
14.5.4 从站方式..........................................................................................................14-20) P+ T& |) K* x1 ]" E( [/ C
14.5.5 PC 方式............................................................................................................14-20: g9 ~3 X# c2 {2 b
14.6 参数的访问.......................................................................................................................14-21
3 ]7 k# u2 x" c: _( j7 n8 \14.6.1 标准访问级的参数............................................................................................14-21% c1 S8 d- G( w- t+ O2 Y
14.6.2 功能键的使用...................................................................................................14-22/ O. }( Y! j6 ^1 Z9 y, o7 O/ P1 K
14.6.2.1 屏幕显示滚动功能............................................................................14-22
/ ~2 q$ x& N% s* C; Z1 _* a( W14.6.2.2 修改参数数值的某一位数字.............................................................14-22: {) E2 O" g: f( ]/ e$ W! M, Q: P0 k6 a
14.6.2.3 跳转功能..........................................................................................14-22" ~1 ` @% B2 I, T& C! W8 z$ a
14.6.3 专家级参数.......................................................................................................14-22
H( ?3 ?& x9 z( C3 P' d14.6.3.1 下标参数..........................................................................................14-23/ w0 c: X; z7 P# _$ {4 e2 R" z
14.6.4 AOP 存储的参数组...........................................................................................14-231 A2 l% ^5 d- |5 J+ p7 E: {
14.6.5 工程设计..........................................................................................................14-24
8 Z* a& J7 s$ B- Y14.7 AOP 设定和组态...............................................................................................................14-24( G3 @8 J5 O, F% e& ?; m9 v7 c" b1 x
14.7.1 设定菜单..........................................................................................................14-24% A" u( k1 x3 x. |& W3 K h3 L. O
14.7.1.1 背景亮度..........................................................................................14-25
# n2 c7 g- k" R" g' t, U9 b' G14.7.1.2 屏幕对比度......................................................................................14-25
# r- J# R; m& `( Z14.7.1.3 用大字符显示...................................................................................14-26
4 |) b, B( l& @2 c3 n d+ \, t14.7.1.4 光标的形式......................................................................................14-26
1 N% z, e: P9 A5 g- ?14.7.1.5 开机时的帮助...................................................................................14-26
1 d) M# I& v0 P6 A# Y8 u( d e14.7.1.6 欢迎词..............................................................................................14-26
" Q! v* |0 y6 M: W, N+ {3 S; c14.7.1.7 参数组的名称...................................................................................14-27
. o) F) q8 s2 F6 {14.7.1.8 设定时间/日期..................................................................................14-27
" | v! a. {) U6 z% S14.7.1.9 AOP 复位.........................................................................................14-28
! R+ z! B9 p: n/ i8 O14.8 故障指示...........................................................................................................................14-297 P6 @+ b( O$ }6 L% F
14.8.1 故障屏幕..........................................................................................................14-29$ V) C" E7 O1 Q
14.8.2 报警屏幕..........................................................................................................14-294 P6 j. k: \8 A; H& r* q7 V
14.8.3 多重故障..........................................................................................................14-30) O c' ?" R* p; E
14.8.4 多重报警..........................................................................................................14-30
( W8 f8 o( p: b14.8.5 故障和报警同时发生........................................................................................14-303 [+ ^' ~! J' j0 p2 I) O
14.8.6 变频器的故障码................................................................................................14-30" n$ s$ `, ^6 y% ~8 c
14.8.7 变频器的报警码................................................................................................14-30& S$ ?( O: U: K
14.8.8 变频器的故障 / 报警记录P0947 ................................................................14-31
- |9 Z% k! s2 [0 d n0 q15 编码器模板...................................................................................................................................... 15-12 f3 y; U9 _5 ]" s
15.1 前言...................................................................................................................................15-2
% U- B6 [; o2 i% Z9 C. _! i! x15.2 一般情况.............................................................................................................................15-3' r% v# r5 Z4 S! t% f7 N0 \
15.3 安装...................................................................................................................................15-4
* \ o0 a3 o- t; r$ ]15.3.1 准备工作............................................................................................................15-44 d1 v9 M# S M; h$ V
15.3.1.1 变频器的准备工作..............................................................................15-4
$ c" `+ Y- T/ m$ z/ U5 [9 {! p) A目录
$ F- R o, n8 K2 R& V/ G m) rx MICROMASTER 440 使用大全/ z6 ^6 ^. l3 f5 F
15.3.1.2 编码器模板的准备工作......................................................................15-5
% w, o' b, T; W' ]+ Y15.3.2 接线方法的举例..................................................................................................15-8
6 N6 B: Q: D0 Y15.4 调试...................................................................................................................................15-9( J- f$ G: m) F3 J; C/ `* n v
15.4.1 TTL 编码器.......................................................................................................15-10! ?2 h1 }+ a5 i7 f, w
15.4.2 HTL 编码器......................................................................................................15-118 a& {/ m' s0 ~/ D
15.4.3 外接电源..........................................................................................................15-11
) a4 G- k# U7 m4 @8 A# \' y15.4.4 编码器模板的参数化........................................................................................15-12" o5 {+ {( E5 u$ o- e3 E7 Z$ M
15.5 故障的排除.......................................................................................................................15-14) U% m6 m5 T2 s6 h; u( k
15.5.1 LED 指示灯......................................................................................................15-148 `- j4 v2 J" R1 `9 U: o B8 c$ q- w
15.5.2 故障码..............................................................................................................15-15% ?# B6 Y! ]( [0 _# i
15.6 编码器模板的技术规格.....................................................................................................15-15
) X) X0 ]; O6 h0 {- _16 MICROMASTER 440 变频器的制动电阻........................................................................................ 16-16 c& _# o- s* n+ d/ `$ w8 Y, H
16.1 技术数据..............................................................................................................................16-2
" P' G d# w s16.2 安装...................................................................................................................................16-23 r: K0 H1 L% O% n% t# C$ q* @
16.3 接线...................................................................................................................................16-2
" f; V( X' w; z16.4 制动电阻的接线和外形尺寸................................................................................................16-3
! N0 p4 b# m+ ~) y16.5 制动电阻的选型..................................................................................................................16-4
- V' _0 N6 s4 V4 @3 W! y t* o17 选件安装图...................................................................................................................................... 17-1 |
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